Our Factory
Pioneering Automated Excellence in Milling.
About Our Factory
Bhudeo Khadya Udhyog, founded in 1961 in Lalbandi, Sarlahi over 5 Acres of land, recently relocated to Godar, Dhanusha across 15 Acres in 2023. This move to a larger space and the adoption of advanced technology, including fully automated PLC-controlled machines, have significantly enhanced efficiency and hygiene, boosting production to 8000 kg per hour. Innovative methods like air-conditioned silos for storing paddy at temperatures up to 10 degrees, utilizing German technology chillers, have helped prevent mite infection and eliminate the need for pesticides. We’ve also introduced various cutting-edge material handling systems, potentially a first in Nepal.
Similarly, Dhiraj Chamal Udhyog, established in 1991 in Khajurgachhi (Gaurigunj), Jhapa, spread across 10 Acres, operates advanced semi-automated machinery with a monthly production capacity of 32,000 kg. Our steadfast commitment to quality and hygiene is evident in our conscious decision to avoid using sustained or hazardous materials in our processes.
our production process
By integrating advanced technologies and maintaining strict hygiene standards throughout the production process, both rice and aata production can achieve high levels of quality, safety, and efficiency. This approach not only meets consumer expectations but also aligns with regulatory requirements for food safety.
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Raw Material Selection and Storage
Quality Selection: Use top-grade raw materials such as locally harvested red basmati rice and high-quality wheat free from pesticides.
Storage Conditions: Store raw materials in air-conditioned silos equipped with chillers to maintain low temperatures and prevent mite infestation without using pesticides
Pre-Cleaning
Purpose: Remove foreign materials like straw, soil, and other impurities to protect milling equipment and ensure product purity
Process: Use advanced pre-cleaning machines that efficiently separate impurities from the grains.
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Rice Milling Process
Dehusking: Remove the husk from paddy using rubber rollers or impellers to produce brown rice
Paddy Separation: Separate unhusked paddy from brown rice using specific gravity differences
Whitening and Polishing: Use multiple whitening machines to remove the bran layer, followed by polishing for a shiny finish
Aata Milling Process
Cleaning and Conditioning: Thoroughly clean and condition wheat grains to ensure high fiber content in the final product
Grinding: Use roller mills and purifiers designed for high efficiency and minimal contamination to grind wheat into flour
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Quality Control and Sorting
Color Sorting (Rice): Employ advanced color sorting machines to separate grains based on color, ensuring only high-quality grains proceed to packaging
Grain Size Uniformity (Rice): Implement precise control over milling stages to achieve uniform grain size and reduce breakage
Hygiene and Safety Measures
Automated Systems: Utilize fully automated PLC-controlled systems with real-time monitoring to minimize human interference, ensuring hygienic production
Dust Control: Maintain a dust-free environment with well-designed equipment to prevent contamination
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Packaging
Automated Packaging: Use automated systems for weighing, labeling, and packaging to ensure accuracy and efficiency in handling large volumes of finished products
Compliance and Monitoring
Regulatory Standards: Adhere to food safety standards like HACCP to manage risks associated with contamination during processing
Continuous Improvement: Regularly review processes for potential improvements in efficiency, safety, and product quality
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our plant and machinery
Our state-of-the-art plants are equipped with advanced technology to produce a variety of high-quality food products, including flour, rice, and more. Each facility ensures the finest processing standards, delivering freshness and excellence from farm to table.
Flour Plant
- Production per day: 50,000 KG
- Without hand touching, hygienic production
- Wheat pesticides free used for production
- Top quality cleaning, washing, and conditioning of wheat
- Production of whole wheat flour providing high fibre content
- Parameters are as per DFTQC (Department of Food Technologist and Quality Control)
- Fully automated controlled by PLC
- Online monitoring of each unit of the machinery
- Top quality wheat used for production
Rice Plant
- Production per day: 45,000 Kg
- Highly advanced technology plant
- 4 process whitening gives higher shine
- Advanced color sorting machine separating black, yellow & white grains
- 5 step process to prevent broken rice going into finished rice
- Fully automated with real-time online monitoring
- Ensures high-quality rice without broken or rejected grains
- Top grade locally harvested red basmati of Kamala River used for production
- Variant length of rice produced: Short, medium and long
Steam Plant
- Generates steam by heating water, which can be used for various industrial processes.
- Provides energy for power generation, often used in conjunction with turbines.
- Delivers heating for buildings and facilities through steam distribution systems.
Material Handling
- No human interference required from the point of storage, through milling, to packing.
- Fully automated with one switch press using SCADA*
- Two-way conveyor capable of transporting goods all over the factory
- Supervisory control and data acquisition
Storage Chiller
- Silos.chillers are equipped with chillers to reduce temperature and increase grain longevity
- Prevention of insects harming the grains
- No use of pesticides
- Silos.chillers highly protective towards grain and paddy damage
- Fully automated
Our Gallery
quick tour